EPS production line

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seat: Beijing
Validity to: Long-term effective
Last update: 2017-12-07 13:07
Browse the number: 198
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Product details

SPZ100-200T shape molding machine with vacuum

Main Features
The machine has many improvements compare to the basic type shape molding machine and the features are as follows:
1.Machine structure:
a, All frame are welded by 16/20mm steel plate with high machine legs, greatly improve machine’ strength.
b, High machine legs made by strong “H” type profile. It’s easy for operator to collect products.
2. Filling system: Adopt normal pressure、vacuum and high pressurized filling. Hopper is controlled by level sensor with double rotation chamber discharge and has got 44 filling outlets.
3. Steam system: Adopt balance PID control valve with Germany gauge, greatly improve steam accuracy and reduce consumption around 20% compare with A/B type;
4. Cooling system: Big vacuum pump with vertical tank, equipped with vertical vacuum cooling water spray on the top, vacuum pump has air, water separator. All these keep very high efficiency, so that vacuum cooling will be used as main cooling instead of water cooling( normally water cooling will be set up only 8-12s), which will keep the water content of product less than 10%;
5. Drainage system: Increase large inlet and outlet of mould, adopts 8- 1” inlet for steam , keep fast cycle time, 6/8-2” outlet for drainage system, 6” big drainage pipe is controlled by butterfly valve, greatly increase heating and drainage speed;
6. Control system:
a, Adopts PLC(Mitsubishi) and touch screen (Schneider) make operation easy.
b, All electronic components adopt famous brands(Schneider, Omron, Germany gauge), greatly improve the machines stability;
c, The air cooling、steam、de-mould、pressure of filling are controlled by long-distance balance valve control.

SPZ100-200T Automatic Shape Molding Machine with Vacuum (Typical)

Item

Unit

SPZ100 T

SPZ120 T

SPZ140 T

SPZ160 T

SPZ175 T

SPZ180 T

SPZ200 T

Mould
Dimension

mm

1000*800

1200*1000

1400*1200

1600*1350

1750*1450

1800*1600

2040*1800

Max
Product
Dimension

mm

800*600*
*330

1000*800
*330

1200*1000
*330

1400*1100
*330

1550*1200
*330

1610*1400
*330

1850*1600
*330

Stroke

mm

210-1360

210-1360

270-1420

270-1420

270-1420

220-1370

290-1290

Steam
Entry

mm

80

80

80

80

80

80

80

Steam
Consumption

kg/cycle

(10-13T) Steam of 1T material

Water
Entry

mm

80

80

80

80

80

80

80

Cooling
Water
Consumption

kg/cycle

40-120

45-138

50-150

55-180

60-190

80-200

90-210

Compressed
Air
Entry

mm

40

40

40

40

40

50

50

Compressed
Air
Consumption

m3/cycle

1.2

1.5

1.8

2

2

2.2

2.5

Vacuum
Pump
Capacity

m3/h

165

165

230

280

280

280

280

Connected
Load

KW

10.6

10.6

14.1

19.6

19.6

23.6

23.6

Overall
Dimension

mm

4500*1640
*3900(mm)

4500*1840
*410000(mm)

4600*2140
*4300(mm)

5000*2300
*4600(mm)

5000*2450
*4700(mm)

5100*2610
*5000(mm)

4900*2800
*5200(mm)

Machine
Weight

kg

4500

5200

5700

7000

7500

8000

8500

Cycle
Time

s

60-90

60-100

60-150

90-160

90-160

120-190

130-210

 

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