Introduction

In large part of the world, apple juice is one of the most popular fruit drinks. Chase can supply complete Apple Pear Processing Line for the production of juice, jam and puree. In these last decades Chase installed Apple Pears Processing Line in many countries such as Argentina, Hungary, South Africa.

We design, manufacture and supply complete Apple Pear Processing Line including:

– Receiving, Washing and Sorting System

– Crushing and Juice Pressing System

– Enzymolysis and Ultrafiltration System

– Falling Film Evaporator System

– UHT Sterilizing and Aseptic Filling System

– CIP Plant Cleaning System

Features of Apple Pear Processing Line:

1. Customization: 20 Tons/D - 100 Tons/D available. 

2. Low temperature evaporation resulting improved quality of products. 

3. Energy-saving design, low energy consumption, environmental protection.

4. All accessories from world famous brand, high stability and low failure rate.

How Apple Juice Is Processed?

Washing and Sorting

Apple and Pear Processing Plant

Apple Washing and Sorting

--The surface of apples pears are cleaned by rolling brushed and spraying water, meanwhile the apple pears are transported forwards by rotation of brushes slowly. The machine was made of superior stainless steel and durable brush rolls. The machine has the characteristic of small energy consumption, small volume, light weight, beautiful appearance, simple operation and convenient maintenance.

--Apple and Pears are received in the Bubble Washing Machine where, by immersion in the water and thanks to a Jet System, the surface of the fruits is washed. Fruits are then rinsed by a shower of fresh water on the elevator that takes the fruits to the Sorting Operations.
--Waste and sand sink to the bottom and are discharged by our special design.
--In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded. Chase universal sorting line allows to efficiently inspect the fruits, by making them slowly rotate on a roller belt conveyor under the sight of the operators.4. The machine is equipped with waste conveying system, sending the waste directly to tank.

Crushing and Juice Pressing

Apple Juice Pressing Machine

Pear Juice Extraction Machine

--The first step for the production of juice and jam is to chop the fresh apples and pears into suitable granulometry for the production of juice and puree. Our Choppers with different capacities, ranging from 0.5 to 10 ton/h, and with different optionals to match the characteristics of the fruit to be processed.

--Belt Presser is an efficient extraction equipment, which is widely used in the Apple/Pears Processing. The equipment has large squeezing ability and high rate of juice yield, at the same time also is energy-saving, automatic inlet and outlet, high degree of automation, continuous working, strong commonality, sufficient filter, convenient operation and easy maintenance. The juice yield can be as high as 70 ~ 80% (depending on the raw material), which can greatly reduce the production cost and improve the economic benefit for the enterprise.

Enzymolysis and Ultrafiltration

Pear Juice Enzymolysis System

Apple Juice Ultrafiltration System

--For high quality clarified apple juice, depending upon application, clarification can be performed by an enzymatic treatment group followed either by Vacuum Filter or by Ultrafiltration. Both system are designed to reach a very low degree of turbidity, preserving the organoleptic properties (colour, taste, aroma, etc.) of fresh apple.

Juice Evaporator

--Evaporation and concentration under vacuum and low temperature conditions has high evaporation capacity, low energy consumption, low operating costs, and can maintain the original color, aroma, taste and effective ingredients of the material to a large extent.

--This system heating is uniformly heated by steam, and the material liquid is liquid film flow evaporation, so it has high heat transfer efficiency and short heating time.

Sterilizing and Aseptic Filling

Tubular UHT Sterilizer

Pear Juice Aseptic Filling

--The stone fruit puree, concentrated or natural single strength, can be sterilized or pasteurized depending by the specific request of the application, by a tube-in-tube heat exchanger.

--In case of sterilization, the product can be filled in aseptic bag in drums or in box thanks to Aseptic Filling Machine (aseptic carton box, aseptic pouches...), while can be filled in durms or in any type of hot or cold filling machine (glass, PET, Can and BIB).

For Further Apple/Pear Production Processing, We offer:

1. Peach Juice Processing Line

2. Dried Apricot Production Line

3. Plum Jam Processing Line

http://www.fruitprocessingmachinery.com/